Tuesday 12 May 2020

Key Considerations While Working With Air Cylinders

Air cylinders are mostly offered in a variety of shapes, sizes, and types. At first, the number of permutations involved in an air cylinder can be a bit overwhelming. Additionally, most industries select pneumatic air cylinders based on their ability to work, and production requirements, while ensuring a long application life for the cylinders. Therefore, in this post, we have compiled a list of some essential cylinder selection considerations that might come handy while selecting an air cylinder:

Know The Loads

Always try to choose a cylinder design that minimizes moment loading, i.e. the design must prevent premature cylinder failure. There are some types of cylinders that can easily handle higher moments of loads while some others are designed to work on a limited load. For those requiring greater capabilities, incorporating a stop tube can significantly extend the life of the cylinder.

Air Quality

It is usually advisable that dry, clean, humid and sometimes lubricated compressed air is an optimal fit for cylinder performance and life. However, the air is usually less predictable in dynamic movement of cylinders. Therefore, there must be adequate extra force designed into the system that can help incorporate such less predictable changes.

Testing

Once the application is in place, it can be extremely costly to make adaptations for a larger diameter size cylinder. Therefore, as a rule of thumb always try to opt for a bit oversized cylinder to avoid complete redesigning later.

There is no doubt to the fact that buying an air cylinder calls for intensive investment in terms of money, energy, space, and resources. Thus, it is advisable that while buying pneumatic air cylinders one must adhere to the above-mentioned considerations.

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Comparison: Pneumatic Press Vs Hydraulic Press

Pneumatic Press

The pneumatic presses are used when the volume of work at hand is beyond the capabilities of manually operated machines such as an arbor press. The pneumatic presses are operated by gas or air that is pressurized and stored in a cylinder.

Advantages Of Using A Pneumatic Press

1) Pneumatic presses are low-maintenance, easy-to-use, and durable.
2) These presses are considerably faster than hydraulic presses and can be halted based on the need.
3) The pneumatic presses show high resistance to wear and tear as the dry, moisture-free air used in these presses does not create problems for internal parts.

Hydraulic Press

The hydraulic presses essentially use a liquid that moves under pressure rather than air or gas. These presses are often used for big power and tougher materials and have a piston that pushes down inside, putting considerable pressure on a baseplate that, in turn, gets pushed downward. Therefore, the working of a hydraulic press is quite complex as compared to a pneumatic press

Advantages Of Using Hydraulic Press

1) Hydraulic presses are quite dependable and are capable of many tasks.
2) The hydraulic presses are a superb fit for jobs involving tougher materials or when the work involves repetitive pressing.

In a nutshell, the pneumatic and hydraulic presses have a lot of similar functions and deliver work of almost the same quality. However, the main difference lies in their speed. While pneumatic presses are much faster than hydraulic presses, the hydraulic press on the other hand, are more efficient for repetitive tasks. Therefore depending on the requirement, pneumatic and hydraulic presses both have their pros and cons and thus should be chosen based on the work requirement.

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